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The packaging industry has been operating for a long time. The advent of modern-day cardboard was in 1856 in New York. It was the era of the Industrial Revolution, and the supply of capital and consumer goods was far outstripping demand. This led to an excess of products lying in the factory warehouses, unsold. The one thing that the manufacturers realized then was the importance of having a suitable wrapping material, to protect the items produced and to ensure that they were not harmed by any outside environmental factors, while in Self-storage, in transit, or a retail outlet.
And to this day, despite rapid developments in the industrial processes, we still rely on them to wrap our goods. This sub-industry is worth a whopping $350 billion today, which is the perfect indicator of just how commercially well received this innovation of the New York Industrialists is, especially for warehousing and transporting firms.
You might have seen the brown boxes in which online shopping is delivered, or in which you might expect goods bought in bulk, to be given. The smooth and robust sheet that has two sides wrapped around a central wavy pattern.
That wavy pattern is what leads to the term "corrugated." It helps the box to be flexible and shock absorbent. It is made from wood pulp, or Kraft paper layers and is an extra thick form of cardboard. While they may look just like regular cardboard boxes, they are stronger and can withstand physical and environmental factors that a simple brown sheet of hardened paper cannot.
Compared to other materials, cardboard is light, flexible, supple, and durable. Corrugated cardboard is an enhanced form of that. The fact that these sheets are made by combining at least three layers of durable paper enables them to be used for a variety of purposes. Common types of these boxes used in the industry include a single wall, double wall, and triple wall, which are used following the level of protection demanded by the product.
It is straightforward to produce as compared to other packaging materials. If you think that it might be expensive to make them, you are wrong. The low cost of production is because it does not require much labor or sophisticated machinery. In any case, the cost difference is negligible, especially when you buy it in wholesale stocks, but the service provided by these boxes is unmatched. All companies use them to transport their products, due to this very property.
Another reason is the fact that the sheets are just like paper, highly customizable, and capable of being folded into any shape and size and suited to being printed, drawn, and designed upon.
This makes them highly desirable as companies can easily promote themselves by developing their logos and set up their brand image. Custom printed boxes are used to great benefit by most online retail companies like Amazon and Alibaba, as well as other firms wishing to set up their separate identity and brand image.
They are lightweight and can be folded into compact shapes. This is very helpful when it comes to the process of shipping items, especially in the case of bulky products, where producers are anxious to lower transport costs in any way possible. Reducing shipping costs and making effective use of container space, they help save millions of dollars every single year for shipping services and customers. This is what led to the need for a reliable, sturdy, and customizable material that could serve as the perfect cover for the heavy commodities being produced. Corrugated boxes were the solution to this problem.
The triple-layered protection offered by the sheet protects any product inside the box from rough handling and shocks during transport and loading/unloading. The fact that it is moisture absorbent makes it well suited to transport products like electrical appliances. Large and bulky products like fridges, televisions, desks, etc., can be packed in this layer of shock-resistant, puncture-resistant, moisture absorbing, and conveniently handled form of packaging.
Another advantage of using it to transport your heavy-duty goods is the environmental aspect. Although not directly related to the product, it is an essential factor the companies need to consider. With rising concerns about climate change and pollution, people are demanding the ban of pollutants like plastic and replacing them with green packaging products. Cardboard is one of the most eco-friendly materials out in the market. It is 70-100% biodegradable and is made from entirely natural products. Non-printed cardboard boxes can be easily used again, and are sold at wholesale rates by nearly all scrapyards. In fact, most companies recycle their boxes to reduce their production costs and lower their carbon footprint. They can be repurposed and redesigned into any shape and size, especially the tables for large and heavy-duty items. This is because the sheet required is sturdy and of good quality and can be reused many times over.
In conclusion, we can surmise that heavy-duty goods like machinery parts, large electronics, furniture, and automobile spare parts, etc., require a packaging material that will protect them from environmental factors like sunlight, moisture that rusts the metal, and other corrosive elements in the atmosphere. Apart from that, they need to be protected from the physical shock that can be induced by careless handling of the package, or being dropped while on a shelf in a warehouse, or retail store. Heavy-duty goods are not always the most durable goods, and require careful handling, or else the product will be left inefficient and useless. The corrugated wrapping material is specifically designed in such a manner that it provides the perfect solution to these problems and ensuring a proper packaging in as complete a way as possible.
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